Low cement castable for cement kiln
Uses: high temperature parts of cement kiln preheater lining, pipe lining, cooler lining, coal spray gun banding, front and rear kiln mouth, cooler and so on. It can be prefabricated in various specifications and can also be sprayed (preheater lining).
Characteristics: Adopting low cement bonding technology, adding ultrafine powder and dispersant, high strength, good thermal stability, impact resistance, erosion resistance, wear resistance, long service life. Excellent selection of materials, refractory of castables up to 1790 ℃, high temperature performance. Machine mixing, pouring construction, spray-type semi-dry spraying machine construction is convenient for construction, greatly shorten the construction period, and has significant economic benefits.
product name |
Ordinary alkali resistant castable |
Strong Alkali Resistant Castable |
Higher aluminum stronger castable |
Corundum castable |
Mullite castable |
Mullite high-strength castable |
Mullite steel fiber reinforced castable |
|
Grade |
GT-13N |
GT-13NL |
G-16 |
G-18 |
MJ-65 |
MJ-75 |
MJ-75L |
|
chemical composition(%) |
Al2O3+SiC ≥ |
|
|
70 |
88 |
65 |
75 |
75 |
SiO2 ≤ |
|
|
|
|
25 |
20 |
20 |
|
Higher use temperature(℃) |
1300 |
1300 |
1500 |
1700 |
1500 |
1600 |
1600 |
|
Bulk Density(g/cm3)110℃×24h |
2.2-2.4 |
2.2-2.4 |
2.7 |
3 |
2.5 |
2.75 |
2.75 |
|
Compressive strength / flexural strength(MPa) |
110℃×24h |
40/5.0 |
70/7 |
85/10 |
80/10 |
80/10 |
85/10 |
100/10 |
1100℃×3h |
20/2.5 |
80/8 |
90/10 |
100/12 |
100/12 |
100/12 |
110/10 |
|
1500℃×3h |
|
|
100/13 |
100/12 |
|
120/12 |
120/12 |
|
Line change rate(%) |
1100℃×3h |
-0.3 |
-0.3 |
-0.3 |
0.2 |
0.3 |
0.3 |
0.3 |
1500℃×3h |
|
|
±0.5 |
±0.5 |
|
-0.5 |
-0.5 |
|
Add water(%) |
9~10 |
6~7 |
6~7 |
5~7 |
5~7 |
4.5~6.5 |
4.5~6.5 |
|
Construction methods |
Vibration, ramming, spraying |
|||||||
use |
Class 1 ~ 4 preheater and relevant parts of corresponding pipes |
Class 5 preheater, decomposition furnace, rising flue, secondary air duct, chain, etc. |
Cement kiln front and rear kiln mouth, kiln door cover, front of cooler and other higher temperature parts |
Front kiln mouth of large cement kiln, tertiary air duct, burner, etc. |
High temperature parts such as kiln mouth and cooler before and after cement kiln |
Large cement kiln front and rear kiln mouth, coal injection pipe and other high wear-resistant parts and other kiln linings |
Same as MJ-75, but its strength and thermal stability are better than MJ-75 |
|
characteristic |
Early strength is high, demoulding and curing time is short, and the construction period is greatly shortened. Adding steel fiber has better abrasion resistance and resistance to spalling. |
Usage: Add water to stir into mortar for pouring, or make various prefabricated blocks. Spray type can be used for semi-dry spraying construction.
Storage: 25Kg / bag sealed packaging for 3 to 4 months at room temperature.
Yanshi Zhongyue Refractories Co., Ltd.
Tel:0379-67408159
Fax:0379-69660111
Email:yszy01@126.com 13937977932@126.com
Add:Fudian Town, Yanshi City, Henan Province

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